Aluminium
Protecting aluminium is important because it oxidises in air producing white rust.
For good long term results, aluminium needs similar protection to steel surfaces.
The difference is the initial adhesion primer. SEAJET 017 Epoxy Bonding Primer is a high performance primer designed to give excellent adhesion to aluminium surfaces. This is the perfect start for all areas of an aluminium boat and better than using an etching primer.
Below the waterline
Pre-treatment:
Degrease using SEAJET BOATWASH. Rinse with fresh water.
Preferably abrade aluminium with 80–120 abrasive paper or abrasive grit blast using non-metallic grit.
Brush off dust and use lint free tack rags to remove remaining traces of dust.
| No. of Coats | Product name | Coating interval at 10°C min/max | Thinner/ Cleaner | Abrasive Paper | Comments |
| 1 | SEAJET 017 Epoxy Bonding Primer | 12 hrs/7 days | Thinner E | None | |
| 3-4 | SEAJET 117 Epoxy Primer | 18 hrs/3 days | Thinner E | None | |
| Or for touch up areas only | |||||
| 5 | SEAJET 011 Underwater Primer | 4 hrs/7 days | Thinner A | None | |
| Then | |||||
| 1-2 | SEAJET 034 Emperor Anti-fouling | 12 hrs/None | Thinner A | None | |
| Leave 18 hours before launching. Maximum interval before launching is 6 months. | |||||
Above the waterline
Pre-treatment:
Degrease using SEAJET BOATWASH. Rinse with fresh water.
Preferably abrade aluminium with 80–120 abrasive paper or abrasive grit blast using non-ferrous grit.
Brush off dust and use lint free tack rags to remove remaining traces of dust.
| No. of Coats | Product name | Coating interval at 10°C min/max | Thinner/ Cleaner | Abrasive Paper | Comments |
| 1 | SEAJET 017 Epoxy Bonding Primer | 12 hrs/7 days | Thinner E | 320 dry | |
| 2 | SEAJET Universal Primer Undercoat | 24 hrs/14 days | Thinner U | 320 dry |
| Then | |||||
| 2-3 | SEAJET Brilliance Topcoat | 24 hrs/None | Thinner U | 400 wet or finer | |
Or two component, high performance finish over bare aluminium.
| |||||
| 1 | SEAJET 017 Epoxy Bonding Primer | 12 hrs/7 days | Thinner E | 320 dry | |
| 2 | SEAJET 117 Multipurpose Epoxy | 18 hrs/7 days | Thinner E | 320 dry | |
| Then | |||||
| 2–3 | SEAJET 132 Polyurethane Topcoat | 12 hrs/None | Thinner P | 400 wet or finer | |





